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Lean


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Taking the Reins
After deploying Lean Six Sigma, Textron decentralizes resources, gives business units more flexibility, control.
Lynn Kelley
Open Access

Keep It Simple
For lean success, focus on the fundamentals.
Adil F. Dalal
(Members Only)

Henry Ford defined the lean concept in one sentence: “We will not put into our establishment anything that is useless.”

Lean manufacturing is a system of techniques and activities for running a manufacturing or service operation. The techniques and activities differ according to the application at hand but they have the same underlying principle: the elimination of all non-value-adding activities and waste from the business.

Lean enterprise extends this concept through the entire value stream or supply chain: The leanest factory cannot achieve its full potential if it has to work with non-lean suppliers and subcontractors.

Types of Waste

  1. Overproduction
  2. Waiting, time in queue
  3. Transportation
  4. Non-value-adding processes
  5. Inventory
  6. Motion
  7. Costs of quality: scrap, rework and inspection

Excerpted from William A. Levinson and Raymond A. Rerick, Lean Enterprise: A Synergistic Approach to Minimizing Waste, ASQ Quality Press, 2002, pages xiii-xiv, 38.

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